Year: 2015
Condition: good, functional
Counter: 3,8M

Automatic Wire-O Binding Line with Integrated Calendar Hanger Insertion

The RENZ ABL 500 equipped with the KAS 300 IL unit is a professional industrial solution for the fully automatic production of calendars, brochures, catalogues and other Wire-O bound products. Thanks to its high productivity, fast job changeover and precise automation, it is one of the most efficient systems in its class and is ideally suited for commercial printing companies, bookbinding facilities and calendar manufacturers requiring maximum production quality and efficiency.

Configuration
RENZ ABL 500
KAS 300 IL – Integrated Automatic Calendar Hanger Insertion Unit
Tooling:
1/4
5/16
Features

Fully automatic double-loop Wire-O binding
Automatic feeding of pre-collated punched book blocks
High-precision automatic wire closing
Automatic insertion of calendar hangers using the integrated KAS 300 IL unit
Fast format changeover via touchscreen control
High production capacity of up to 2,000 finished products per hour
Reliable operation designed for continuous industrial production
Robust construction ensuring long service life and low operating costs

Technical Specifications
Maximum binding width: 500 mm
Minimum binding width: 70 mm
Maximum book thickness: 15 mm
Wire diameter: 5.5–19 mm (3/16 –3/4 )
Wire pitch: 3:1 and 2:1
Mechanical speed: 2,100 cycles/hour
Production output: Up to 2,000 bound products/hour
Format changeover time: Approx. 3 minutes
Closing bar changeover: Approx. 20 minutes
Power supply: 3/N/PE 400/230 V, 50 Hz
Installed power: 3.5 kW
Required compressed air pressure: 7.5 bar
Compressed air consumption: Approx. 450 l/min
Machine dimensions (L × W × H): Approx. 3,300 × 2,300 × 1,600 mm
Machine weight: Approx. 1,300 kg


KAS 300 IL Calendar Hanger Insertion Unit
The integrated KAS 300 IL unit automatically feeds, forms and inserts calendar hangers during the production process. It processes straight wire lengths from 80 to 300 mm and operates in perfect synchronization with the ABL 500 binding line. This enables the production of fully finished calendars ready for packaging without any additional manual operations.

Applications:
The machine is ideally suited for the production of:

Wall calendars
Desk calendars
Catalogues
Brochures
Manuals
Presentation materials
Sample books
Notebooks and other Wire-O bound printed products